cooperation, technology, expertise,
consulting, project management, engineering
development, manufacturing, sales,
commissioning, service for ESP electrostatic and Laser perforation machines
PS-1000, PS-1200, PS-1600, PS-250, DB-150, LPM-1, MLL-1
optical online porosity control
OPSS-1, OPRL-1, OPSL-1 for paper webs
modification of existent perforation
machines or systems
perforation monitoring, controlling, networking with PMCNT-1, DPCS-1 systems
support and expertises in production quality and quantity
trainee programs for technical staff and machine operators
technical documentation, engineering reports, publications, lectures, patents
technology transfer, world wide
projects
IPM Patents
-
MLL-1 – Micro Laser Line
Perforation
for pattern, perforation design, waves, zigzag lines, packages,
cryptograms, company logos, holograms, anti counterfeiting indicators
-
patent pending for process, device and product property DE102004012081
-
LPM-1 – nano micro laser
perforation
at wide
web material with high power CO2 dual laser beam multiplexers and splitters
-
patent grant for process and device DE102004001327
-
ESP electrostatic nano
micro perforation machines
for cigarette, tipping, filter, packaging, plug-wrap and other paper products
-
patent grant for process and device DE10328937 of IGBT power switching unit
-
Optical online OPSS-1
porovision control/scanning system
for ESP or LASER perforation machines
-
patent pending for process and device
DE10251610 - China patent grant 200310104764
Patent
data archives
EU technology links
IPM -
know-how, engineering, production technology, Portfolio
IPM – International Perforation Management - is a small size high-tech
engineering company, based in South East Asia and China, specialised in
developing, manufacturing and commissioning of NANO MICRO ELECTROSTATIC or LASER
perforation machines as well in OPTICAL ONLINE POROVISION control systems for
tipping, cigarette, plug-wrap, packaging, filter and other paper webs.
For
small/wide web
LASER perforation machines and systems we are cooperating with competent
business partners in China that we are glad to present an overview about our
production technologies.
-
MLL-1 – Micro Laser Line Perforation
for hole
pattern, perforation design, e.g. waves, zigzag lines, line packages,
cryptograms, company logos, holograms, anti counterfeiting product indicators,
e.g. for cigarettes which enables optimized and wider air streams into
cigarette filters and other product advantages, hole sizes 60-150 μm,
densities 10-30 h/cm,
porosities from 100-1500 C.U. up to 300,000 holes per Second -
patent
pending for process, device and product property DE10200401081
-
LPM-1 – Micro Laser perforation at wide web material with high power CO2 dual
laser beam multiplexers/splitters – JUMBO ROLL
tipping other paper production up to 200 single laser perforation rows
across the web, automatic laser perforation line
positioning/focus/setting, dual 4 KW CO2 laser beam inputs, web widths up to
1200 mm, speeds up to 400 m/min, 25,000 metres jumbo roll-by-roll full
automatic production, including OPSS-1 porovision scanning/position control
system, perforation hole generation from 60-150 μm diameter,
densities 10-30 h/cm, porosities from 100-1000 C.U, up to 2,000.000 holes per Second, annual
production output up to 1600 tons by 400 C.U. -
patent grant
for process and device DE102004001327
-
Multiple bobbin laser perforation machines
in cooperation with
laser specialists in China,
porosities up to 1500 C.U.,
hole
sizes 80-150 μm,
densities from 10-20 h/cm, up to 150,000 holes per Second, annual production
output up to 60,000 bobbins by 300 C.U.
-
Jumbo-Roll electrostatic Micro perforation machines PS-1000, PS-1200, PS-1600
for cigarette, tipping, filter, packaging, plug-wrap and other paper products
–
patent grant for processes and devices DE10328937 of rf hv power
switching units – porosity ranges from 80 C.U.-2500 C.U., web speeds up to 500
m/min, web widths up to 1600 mm, up to 54 perforation channels or 27 bobbin
sets, high level automation and jumbo roll by roll production up 25,000
meters, high level automation and jumbo roll by roll production, OPSS-1
porovision scanning/position control, feed-back system, hole sizes from 10-100 μm, hole densities
from 120-260 h/cm2 on each zone,
zone widths from 2.0-6.0 mm, up to 16,000,000 holes per Second, annual
production output up to 4000 tons with 220 C.U. porosity of each perforation
zone of tipping paper with three perforation sections
-
Multiple bobbin - electrostatic perforation system/machine PS-250-2,
PS-250-4
for twin or quad bobbin sets, each of 3000 meters length, slim rolls up to
25,000 meters at unwind/rewind section, slim roll by roll production with 16
or 24 bobbins in the same time on each roll, with/without integrated slitting
unit for multiple bobbin by bobbin production, optical online porosity
scanning/control system OPSS-1 with close loop, perforation feed-back,
quality/quantity control of each perforation zone; porosity ranges from 80 up
to 800 C.U., deviation CV lower then 3 % by 260 C.U.,
hole densities 120-260
h/cm2 on each zone,
zone widths from 2.0-6.0 mm, web speeds up to 400 m/min, hole sizes 10-80 um,
up to 7,000,000
holes per Second, annual production output up to 120,000 bobbins by 300 C.U.
-
Optical online OPSS-1 POROVISION scanning control systems
for ESP or LASER perforation machines, from 300 mm up to 2000 mm web width,
porosity ranges from 80 C.U. up to 5000 C.U., ESP feedback for each
perforation zone, porosity calculation with multi colour sensors, zone/line
position detection/accuracy by 0.1 mm with laser line unit, scanning speeds up
to 200 mm/s, sensor controller firmware, high-speed serial link up to 230.400
bit/s, industry PC, C++ process/visualisation software for product quantity,
quality, statistics, LAN to production/quality control centre PCC/QCC,
patent pending for process and device DE10251610 -
China patent grant
200310104764
-
Stationary optical porosity sensor systems OPSS-1-A/B, OPRL-1-A/B
for ESP or
LASER perforation machines, porosity ranges 80 C.U.-5000 C.U., ESP feedback
for each perforation zone, porosity calculation with four multi colour
sensors, zone/line position detection/accuracy by 0.1 mm with precise laser
line unit, sensor controller firmware, high speed serial link up to 230.400
bit/s for product and production quantity, quality, statistics, quality
control centre PCC/QCC, patent pending for process and device DE10251610 -
China patent grant
200310104764
-
Development,
design, engineering, manufacturing, sales, commissioning, service, management
of turn-key ESP electrostatic or LASER perforation machines, systems or units
-
Technology expertise, technology transfer, consulting, improvements, project
management for production machines in quantities and qualities of perforation
products
E.g. the new MEGA POWER micro perforation machines PS-1200 or PS-1600 with
integrated online porosity control system OPSS-1 (the whole machine with three
separated perforation sections look as a three colour rotogravure printing
machine) enables micro perforation of tipping, cigarette, filter, plug wrap,
fine, craft, packaging or other kind of paper webs in annual production amounts
up to 4000 tons by 220 C.U. or up to 1900 tons by 500 C.U.
More
information
http://www.microperforation.com -
http://www.microperforation.com.cn -
http://www.deguodaguan.com/ipm/
Honorary on the Chinese
Yunnan
Government
http://bfe.yxrs.gov.cn/article.asp?id=2005092011030968
Many publications and technical reports are to find on our websites which shows
competence and well cooperation with certain cigarette and printing groups in
the P.R. of China and other countries.
micro perforation of running webs : Flexo
Gravure Asia 1-2008
http://www.flexo.de/download/fga/1-2008/Inhalt_FGA_1_2008.pdf